Glen Copack Renovations Continue

Glen Copack has undergone an enormous transformation since work began on the facility. Check out our massive new exhaust hood.

Glen Copack has undergone an enormous transformation since work began on the facility December 5, 2018.

Most recently, the exhaust hood for the new kettle was installed. The hood is over 14 feet in length and will be large enough to handle two kettles. One kettle will be in use initially.

The kettle itself will have a 100-gallon capacity. That’s nearly double the size of the current kettle.

The exhaust hood installation was a major undertaking that lasted several days.

The Newest Kitchen

The new wet kitchen provides an improved space for production of low-acid and acidified foods.

The “old” wet kitchen will now be used as a training area for current and future copack employees. As a result, our 60-gallon kettle will continue to be utilized for training and testing new products.

“All of our current projects will move forward to provide more inclusive service options for people within the Schuyler County community. ”

-Arc of Schuyler Executive Director Jeanette Frank
Set up for labeling and shipping out of the facility.

Further construction remains for the “new” wet kitchen. The new kettle will arrive and be installed this summer. Other work will be finished in the meantime.

Dry Fill Kitchen in Full Swing

Meanwhile, our new dry fill kitchen has been fully operational for several months. Multiple products have come out of the new dry manufacturing space. Additionally, good use has been made of ingredient and packaging storage areas in the 5,000 square foot building.

Flexibility is key. The setup of the facility changes to fit our daily production schedule. Whatever is going on takes center stage.

Multiple kitchens means multiple productions can be happening at the same time. Plus, non-food work can be occurring in the other area of the facility.

“You see what they’re trying to do and the vision of connecting the dots, and kudos to Jeannette and her team and the board here for being proactive and to take the economic interests of the community, tie it with the mission of The Arc and put together a win win relationship.”

-United States Congressman Tom Reed (NY-23)

Schedule your test run now or get a hold of us to find out how we can help bring your product to market.

The Arc of Schuyler Receives $20,000 Check from Cargill for Glen Copack


Pictured: Cargill Cares Committee lead, Jerry Dunlavey and Diana Warn present $20,000 check to The Arc of Schuyler’s Director of Business Services, Wendy Shutter and Sales Manager, Kelly Miller.

The Arc of Schuyler hosted a public open house April 16 for its new food manufacturing facility, Glen Copack, at its 203 12th Street location in Watkins Glen.

Cargill storeroom manager and Cargill Cares community lead, Jerry Dunlavey, and Diana Warn presented The Arc of Schuyler a check for $20,000, the first installment of a three-year $60,000 pledge.

The Cargill grant will go towards costs associated with the next phase of The Arc’s Glen Copack project, a safe food production and career readiness-training program. The Arc is collaborating with Watkins Glen School on the program, which will be open to people with and without disabilities. The goal is to help develop a workforce with technical skills and work skills that regional businesses need in entry-level employees.

Director of Business Services, Wendy Shutter and Sales Manager, Kelly Miller received the check on behalf of The Arc of Schuyler.

“Renovations to the facility are almost complete and new equipment has been ordered,” Shutter said. “Once equipment is installed, production capacity will double. The space has been designed to also allow for future expansion.”

Glen Copack is certified by NYS Ag & Markets to produce dry ingredient and acidified and low-acidified food products. The business currently produces about 40 products for a dozen customers including local and international businesses. The facility is about 5,000 sq. ft. and after recent renovations has separate wet-fill and dry-fill kitchens to increase efficiency and capacity. A new GMP Ready Room provides space for employees to participate in training and prepare for work in the secure production area.

The Glen Copack team guided attendees through the new facility and thanked the many grantors and local donors of The Arc’s ongoing capital campaign. Glen Copack is one of the projects supported by the campaign, which has about $100,000 remaining to raise.

Tours are available for those interested by emailing glencopack@arcofschuyler.org or call 607.535.6934.

For more information, visit www.arcofschuyler.org or www.glencopack.org.

WENY News